Product Overview
The HVES-03D High Frequency Power Supply is high-voltage power system specially designed for Electrostatic Precipitators (ESP). Utilizing advanced IGBT inverter technology, DSP+FPGA digital control architecture, and high-frequency transformer rectification technology, the HVES-03D significantly improves dust collection efficiency while reducing energy consumption compared with traditional SCR-controlled transformer rectifier systems.
Designed for demanding industrial environments, the HVES-03D provides stable high-voltage DC output up to 72kV and supports intelligent pulse power operation, making it an ideal solution for power plants, cement factories, steel mills, chemical plants, and other industrial emission control applications.
Key Features
High-Efficiency Dust Collection Performance
The HVES-03D generates high-frequency high-voltage output that allows electrostatic precipitators to operate closer to spark-over voltage, increasing particle charging efficiency and improving dust collection performance.
Benefits
* Higher average operating voltage
* Enhanced fine particle capture
* Reduced particulate emissions
* Improved collection efficiency under varying load conditions
Advanced IGBT Full-Bridge Inverter Technology
The power supply utilizes a full-bridge resonant inverter structure that converts conventional 380V AC power into high-frequency AC before high-voltage rectification.
Advantages
* Faster response speed
* Lower switching losses
* High system reliability
* Stable high-voltage output
* Reduced transformer size and weight
Intelligent DSP + FPGA Digital Control
The embedded digital control platform continuously monitors and regulates output voltage, current, and operating conditions.
Functions
* Real-time voltage regulation
* Spark tracking control
* Arc suppression
* Fault diagnosis
* Adaptive power adjustment
* Remote communication support
This intelligent control system maximizes ESP performance while protecting critical components.
Energy-Saving Pulse Power Technology
The HVES-03D supports both continuous power mode and pulse power mode.
In pulse operation mode, the controller optimizes the combination of high-energy and low-energy pulses according to dust characteristics and operating conditions.
Energy Saving Benefits
* Reduced electrical consumption
* Lower operating costs
* Improved collection of high-resistivity dust
* Reduced back corona effect
* Enhanced environmental compliance
Compared with conventional SCR power supplies, significant energy savings can be achieved while maintaining or improving collection efficiency.
High Conversion Efficiency
The HVES-03D is designed for maximum energy utilization.
Parameter Value
Power Conversion Efficiency ≥92%
Power Factor ≥0.92
Output Regulation Range 0-100%
Frequency Range 1kHz - 20kHz
These characteristics help reduce power losses and improve overall plant efficiency.
Reliable Industrial Design
The system is engineered for long-term operation in harsh industrial environments.
Environmental Specifications
* Operating Temperature: -40°C to +50°C
* Relative Humidity: <90% RH
* Protection Class: IP54
* Vibration Resistant Design
* Corrosion Resistant Construction
Advanced Monitoring and Communication
The HVES-03D provides comprehensive monitoring and integration capabilities.
Communication Interfaces
* RS232
* RS485
* MODBUS RTU Protocol
* Optional Ethernet Expansion
Monitoring Parameters
* Input Phase Current
* DC Bus Voltage
* Primary Current
* Secondary Voltage
* Secondary Current
* Transformer Temperature
* IGBT Temperature
This allows seamless integration into DCS, PLC, and industrial automation systems.

Technical Specifications
|
Item |
Specification |
|
Model |
HVES-03D |
|
Input Voltage |
380VAC ±10% |
|
Input Frequency |
50Hz ±1% |
|
Output Voltage |
72kV DC |
|
Output Voltage Range |
66kV- 80kV |
|
Output Frequency |
1kHz-20kHz |
|
Efficiency |
≥92% |
|
Power Factor |
≥0.92 |
|
Protection Rating |
IP54 |
|
Transformer oil temperature rise |
≤35°C. |
|
Communication Protocol |
MODBUS RTU (RS232, RS485) |
|
Cooling Method |
Forced Air Cooling |
|
Operating Temperature |
-40°C to +50°C |
|
Relative humidity |
less than 90% RH |
|
Weight |
750 kg |
|
Dimensions: |
1000 × 1150 × 1870 mm (L × W × H) |
The operating location must be free of conductive or explosive dust, as well as gases that corrode metals or damage insulation; No severe vibration or shock; vertical tilt not exceeding ±5%;
Available Models
|
Model |
Output Voltage |
Output Current |
Output Power |
|
72kV/2.0A |
72kV |
2.0A |
144kW |
|
72kV/2.2A |
72kV |
2.2A |
158kW |
|
72kV/2.4A |
72kV |
2.4A |
172kW |
Control Method
Based on the topology of the power converter, the high-frequency power supply employs a hybrid modulation scheme combining PWM (Pulse Width Modulation) and PFM (Pulse Frequency Modulation). The main circuit operates in series resonance to form a current source. PFM control is the primary method, supplemented by PWM control, with the switching frequency used to regulate the voltage and current of the high-voltage electric field in the electrostatic precipitator. The HVES-03D high-frequency power supply primarily supports two control modes: continuous supply mode and pulse group supply mode.
1. Continuous Supply Mode
In continuous supply mode, the system controls the power supply's output power at a constant pulse frequency, producing a pure DC voltage output with minimal ripple. This pulse frequency is adjustable and corresponds to the "Manual Period" parameter provided by the host monitoring system.

Figure 1. Continuous Power Supply Mode
2. Pulsed Power Supply Mode
When the electric field is powered by a series of pulses, the system outputs a sequence of high-frequency pulses followed by a sequence of low-frequency pulses, forming a single pulse cycle. Therefore, in the pulsed power supply mode, the output voltage and current peaks of the high-frequency power supply are determined by the high-frequency (high-energy) pulse period, the number of high-frequency (high-energy) pulses, the low-frequency (low-energy) pulse period, and the number of low-frequency (low-energy) pulses, as shown in Figure 2.

Figure 2. Pulse Power Supply Configuration
3. Energy Conservation and Emission Reduction
When a high-frequency power supply operates in pulse mode, the frequencies and number of high-frequency and low-frequency pulses can be adjusted to suit different electric fields and operating conditions. By altering the duty cycles of these pulses throughout the entire cycle, a power supply waveform optimized for the current operating conditions is generated.

Figure 3. Comparison of Waveforms for Different Power Supply Methods
Product Advantages
Higher Collection Efficiency
Maintains higher average ESP operating voltage, improving particulate charging and collection.
Reduced Energy Consumption
Pulse power technology significantly lowers power demand compared with traditional transformer rectifier systems.
Compact Structure
High-frequency transformer design reduces equipment size and installation space requirements.
Three-Phase Balanced Input
Improves power quality and minimizes grid disturbances.
Fast Spark Response
Rapid fault detection and recovery improve ESP stability and productivity.
Long Service Life
Industrial-grade IGBT modules, oil-immersed transformer design, and intelligent thermal management ensure reliable long-term operation.
Typical Applications
Power Generation Plants
* Coal-fired power stations
* Biomass power plants
* Thermal power plants
Cement Industry
* Rotary kiln exhaust treatment
* Clinker cooler dust collection
* Raw mill dust removal
Steel and Metallurgy
* Sintering plants
* Blast furnace gas cleaning
* Electric arc furnace dust collection
Chemical Industry
* Chemical processing plants
* Fertilizer production
* Petrochemical facilities
Waste Incineration
* Municipal solid waste incinerators
* Hazardous waste treatment systems
Mining and Minerals
* Ore processing facilities
* Mineral refining plants
Why Choose HVES-03D High Frequency ESP Power Supply?
The HVES-03D combines high-frequency inverter technology, intelligent digital control, pulse power optimization, and industrial-grade reliability to deliver superior electrostatic precipitator performance. It helps industrial facilities achieve lower emissions, reduced energy consumption, and compliance with increasingly strict environmental regulations.
Whether upgrading an existing ESP system or designing a new dust collection installation, the HVES-03D provides a high-efficiency, energy-saving, and reliable power solution.
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