Electrostatic Precipitator Power Supply

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Electrostatic Precipitator Power Supply
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HVES-03D High Frequency Power Supply for Electrostatic Precipitators
Advanced IGBT High-Voltage Power Supply for Industrial Dust Collection Systems
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HVES-03D High Frequency HV Power Supply
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Description

Product Overview

 

The HVES-03D High Frequency Power Supply is high-voltage power system specially designed for Electrostatic Precipitators (ESP). Utilizing advanced IGBT inverter technology, DSP+FPGA digital control architecture, and high-frequency transformer rectification technology, the HVES-03D significantly improves dust collection efficiency while reducing energy consumption compared with traditional SCR-controlled transformer rectifier systems.
Designed for demanding industrial environments, the HVES-03D provides stable high-voltage DC output up to 72kV and supports intelligent pulse power operation, making it an ideal solution for power plants, cement factories, steel mills, chemical plants, and other industrial emission control applications.

 

Key Features

 
01/

High-Efficiency Dust Collection Performance

The HVES-03D generates high-frequency high-voltage output that allows electrostatic precipitators to operate closer to spark-over voltage, increasing particle charging efficiency and improving dust collection performance.

Benefits

* Higher average operating voltage
* Enhanced fine particle capture
* Reduced particulate emissions
* Improved collection efficiency under varying load conditions

02/

Advanced IGBT Full-Bridge Inverter Technology

The power supply utilizes a full-bridge resonant inverter structure that converts conventional 380V AC power into high-frequency AC before high-voltage rectification.

Advantages

* Faster response speed
* Lower switching losses
* High system reliability
* Stable high-voltage output
* Reduced transformer size and weight

03/

Intelligent DSP + FPGA Digital Control

The embedded digital control platform continuously monitors and regulates output voltage, current, and operating conditions.

Functions

* Real-time voltage regulation
* Spark tracking control
* Arc suppression
* Fault diagnosis
* Adaptive power adjustment
* Remote communication support

This intelligent control system maximizes ESP performance while protecting critical components.

04/

Energy-Saving Pulse Power Technology

The HVES-03D supports both continuous power mode and pulse power mode.

In pulse operation mode, the controller optimizes the combination of high-energy and low-energy pulses according to dust characteristics and operating conditions.

Energy Saving Benefits

* Reduced electrical consumption
* Lower operating costs
* Improved collection of high-resistivity dust
* Reduced back corona effect
* Enhanced environmental compliance

Compared with conventional SCR power supplies, significant energy savings can be achieved while maintaining or improving collection efficiency.

05/

High Conversion Efficiency

The HVES-03D is designed for maximum energy utilization.

Parameter Value
Power Conversion Efficiency ≥92%
Power Factor ≥0.92
Output Regulation Range 0-100%
Frequency Range 1kHz - 20kHz

These characteristics help reduce power losses and improve overall plant efficiency.

06/

Reliable Industrial Design

The system is engineered for long-term operation in harsh industrial environments.

Environmental Specifications

* Operating Temperature: -40°C to +50°C
* Relative Humidity: <90% RH
* Protection Class: IP54
* Vibration Resistant Design
* Corrosion Resistant Construction

07/

Advanced Monitoring and Communication

The HVES-03D provides comprehensive monitoring and integration capabilities.

Communication Interfaces

* RS232
* RS485
* MODBUS RTU Protocol
* Optional Ethernet Expansion

08/

Monitoring Parameters

* Input Phase Current
* DC Bus Voltage
* Primary Current
* Secondary Voltage
* Secondary Current
* Transformer Temperature
* IGBT Temperature

This allows seamless integration into DCS, PLC, and industrial automation systems.

product-821-650

 

Technical Specifications

 

Item

Specification

Model

HVES-03D

Input Voltage

380VAC ±10%

Input Frequency

50Hz ±1%

Output Voltage

72kV DC

Output Voltage Range

66kV- 80kV

Output Frequency

1kHz-20kHz

Efficiency

≥92%

Power Factor

≥0.92

Protection Rating

IP54

Transformer oil temperature rise

≤35°C.

Communication Protocol

MODBUS RTU (RS232, RS485)

Cooling Method

Forced Air Cooling

Operating Temperature

-40°C to +50°C

Relative humidity

less than 90% RH

Weight

750 kg

Dimensions:

1000 × 1150 × 1870 mm (L × W × H)

 

The operating location must be free of conductive or explosive dust, as well as gases that corrode metals or damage insulation; No severe vibration or shock; vertical tilt not exceeding ±5%;

 

Available Models

Model

Output Voltage

Output Current

Output Power

72kV/2.0A

72kV

2.0A

144kW

72kV/2.2A

72kV

2.2A

158kW

72kV/2.4A

72kV

2.4A

172kW

 

Control Method

 

Based on the topology of the power converter, the high-frequency power supply employs a hybrid modulation scheme combining PWM (Pulse Width Modulation) and PFM (Pulse Frequency Modulation). The main circuit operates in series resonance to form a current source. PFM control is the primary method, supplemented by PWM control, with the switching frequency used to regulate the voltage and current of the high-voltage electric field in the electrostatic precipitator. The HVES-03D high-frequency power supply primarily supports two control modes: continuous supply mode and pulse group supply mode.


1. Continuous Supply Mode
In continuous supply mode, the system controls the power supply's output power at a constant pulse frequency, producing a pure DC voltage output with minimal ripple. This pulse frequency is adjustable and corresponds to the "Manual Period" parameter provided by the host monitoring system.

product-422-293

Figure 1. Continuous Power Supply Mode

 

2. Pulsed Power Supply Mode
When the electric field is powered by a series of pulses, the system outputs a sequence of high-frequency pulses followed by a sequence of low-frequency pulses, forming a single pulse cycle. Therefore, in the pulsed power supply mode, the output voltage and current peaks of the high-frequency power supply are determined by the high-frequency (high-energy) pulse period, the number of high-frequency (high-energy) pulses, the low-frequency (low-energy) pulse period, and the number of low-frequency (low-energy) pulses, as shown in Figure 2.

product-564-607

Figure 2. Pulse Power Supply Configuration

 

3. Energy Conservation and Emission Reduction

When a high-frequency power supply operates in pulse mode, the frequencies and number of high-frequency and low-frequency pulses can be adjusted to suit different electric fields and operating conditions. By altering the duty cycles of these pulses throughout the entire cycle, a power supply waveform optimized for the current operating conditions is generated.

 

product-665-317

Figure 3. Comparison of Waveforms for Different Power Supply Methods

 

Product Advantages

Higher Collection Efficiency

Maintains higher average ESP operating voltage, improving particulate charging and collection.

Reduced Energy Consumption

Pulse power technology significantly lowers power demand compared with traditional transformer rectifier systems.

Compact Structure

High-frequency transformer design reduces equipment size and installation space requirements.

Three-Phase Balanced Input

Improves power quality and minimizes grid disturbances.

Fast Spark Response

Rapid fault detection and recovery improve ESP stability and productivity.

Long Service Life

Industrial-grade IGBT modules, oil-immersed transformer design, and intelligent thermal management ensure reliable long-term operation.

 

Typical Applications

Power Generation Plants

* Coal-fired power stations
* Biomass power plants
* Thermal power plants

Cement Industry

* Rotary kiln exhaust treatment
* Clinker cooler dust collection
* Raw mill dust removal

Steel and Metallurgy

* Sintering plants
* Blast furnace gas cleaning
* Electric arc furnace dust collection

Chemical Industry

* Chemical processing plants
* Fertilizer production
* Petrochemical facilities

Waste Incineration

* Municipal solid waste incinerators
* Hazardous waste treatment systems

Mining and Minerals

* Ore processing facilities
* Mineral refining plants

 

Why Choose HVES-03D High Frequency ESP Power Supply?

 

The HVES-03D combines high-frequency inverter technology, intelligent digital control, pulse power optimization, and industrial-grade reliability to deliver superior electrostatic precipitator performance. It helps industrial facilities achieve lower emissions, reduced energy consumption, and compliance with increasingly strict environmental regulations.

Whether upgrading an existing ESP system or designing a new dust collection installation, the HVES-03D provides a high-efficiency, energy-saving, and reliable power solution.

 

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